Laboratory Equipment – LAB EXTRUDER WITH ROLLERS | Jatchen

jc banner
preview
Laboratory Equipment – LAB EXTRUDER WITH ROLLERS | Jatchen
Description

Lab extruder with rollers is used to melt, extrude, knead premixed powder coating raw materials, and press the extrudate into sheets via its roller unit. Its workflow: uniformly mixed materials are fed into the extruder barrel via a hopper, moved toward the die by a rotating screw, heated to molten state by external heaters, and further dispersed evenly under the screw’s shearing and kneading. The molten material is then extruded into the roller unit, pressed into sheets of specific thickness and shape for subsequent crushing, sieving, and final powder coating production.

Product Parameters
Model Output
(kg/h)
Screw
Diameter
(mm)
Screw
Length
(L/D)
Screw
Speed
(rpm)
Main
Motor
(kW)
Feeder
Motor
(kW)
Heating
/Cooling
Zone
Roller
Diameter
(mm)
Roller
Motor
(kW)
Cooling Mode Dimension
(mm*mm*mm)
TSK22 2-5 22 16D 600 2.2 0.015 2/1 80 0.12 Water
Cooling
900*400*800
TSK30 10-15 30 16D 600 4 0.12 2/1 100 0.12 Water
Cooling
1600*560*1400
Features

Integrated design: Combines extrusion and rolling, reducing footprint and material transfer steps, avoiding contamination/loss, simplifying processes, and boosting efficiency.

 

Precise temperature control: High-precision systems (e.g., PID controllers with ±1℃ accuracy) regulate melting temperatures, ensuring full fusion and stable quality.

 

Flexible screw design: Customizable length-diameter ratio and pitch adapt to formulas/processes. Gradient screws suit melting/kneading; barrier screws offer stronger shear for demanding dispersion.

 

Adjustable rolling parameters: Roller gap and pressure adjustments produce sheets of 0.5–3mm thickness and varying hardness, adapting to downstream needs.

 

Easy operation: User-friendly interface for setting parameters (screw speed, temperature, pressure) and real-time monitoring. Quick-loading, easy cleaning; some models have detachable screws/barrels for fast material/color changes.

 

High data repeatability: Stable process replication ensures consistent results, supporting formula R&D and validation via precise parameter control.

 

High safety: Multiple safeguards (overload protection, over-temperature alarms, leakage protection) prevent accidents from faults or misuse.

Related product
Contact us
Home
WhatsApp
Email
Contacts