Extruder – TWIN SCREW EXTRUDER | Jatchen

jc banner
preview
Extruder – TWIN SCREW EXTRUDER | Jatchen
Description

Twin screw extruder consists mainly of drive system, feeding device, barrel, two intermeshing screws, die head and control system. During operation, premixed powder coating raw materials enter the barrel via the feeder. Driven by the rotating screws, materials move along the screw grooves toward the die head. Meanwhile, external heaters melt the materials, and screw rotation generates shear force to knead them, fully dispersing and mixing components like resins, curing agents, pigments, fillers and additives. Finally, the uniformly molten mixture is extruded through the die head, providing qualified semi-finished products for subsequent tableting and crushing.

Product Parameters
Model Output
(kg/h)
Screw
Diameter
(mm)
Screw
Length
(L/D)
Screw
Speed
(rpm)
Main
Motor
(kW)
Feeder
Motor
(kW)
Heating/
Cooling
Zone
Dimension
(mm*mm*mm)
TSK35 50-80 35 16D 600 7.5 0.25 2/1 1700*700*1600
TSK40 150-200 40 16D 600 18.5 0.75 2/1 2200*600*1700
TSK55 300-500 55 16D 500 30 0.75 2/1 2800*800*1800
TSK65 600-800 65 16D 420 45 0.75 2/1 3300*800*2300
TSK75   800-1000 75 16D 420 55/75 1.5 2/1 3600*1000*2800
TSK85 1000-1200 85 16D 420 90/110 2.2 2/ 4500*1000*2800
TSK98 1200-1500 98 16D 420 110/135 3 2/ 5220*1000*3200
Features

Efficient kneading & dispersion: Unique intermeshing structure and screw-slot interaction create strong shear, stirring and pumping, achieving high kneading and dispersion in short time. Compared to single screw extruders, it better breaks agglomerated pigments and promotes component fusion, ensuring uniform and stable powder coating quality.

 

Reliable conveying: Forced conveying ensures stable material movement in the barrel, avoiding slippage or stagnation. It adapts to materials of different properties (particle size, fluidity), precisely controlling extrusion volume and speed for continuous, stable production.

 

Flexible screw configuration: Screw elements (conveying, kneading, shear elements) can be combined or replaced based on formulas and processes. Adjusting their sequence, quantity and type modifies conveying, kneading and shearing effects, meeting diverse needs with strong process adaptability.

 

Precise temperature control: The barrel has multiple heating/cooling zones, with precise temperature control via the system. This ensures proper melting and kneading, preventing material decomposition (overheating) or poor kneading (underheating) to guarantee quality.

 

High automation: Advanced control systems allow setting parameters (screw speed, temperature, feeding rate) via interface. The device runs automatically, monitors status in real-time, and features fault diagnosis/alarm functions, reducing labor and improving efficiency.

 

Easy cleaning & maintenance: Some models have quick-release screws and barrels, facilitating fast disassembly and cleaning when changing formulas/colors to reduce residue and cross-contamination. Key parts (screws, barrel) use wear-resistant, corrosion-resistant materials for long life and low maintenance costs.

Contact us
Home
WhatsApp
Email
Contacts